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ZF-AS Tronic Lite 6AS1000 Clutch Actuator Removal Guide

Posted on May 5, 2023May 10, 2023 by VCDS
ZF-AS-Tronic-Lite-6AS1000-Clutch-Actuator-Removal-Guide-5

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This instruction show you guide on how to remove clutch actuator for DAF XF-CF Euro 6 truck equipped with ZF-AS 6AS1000 Tronic lite transmission.

 

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Procedures:

1 Unclip cable clips (1).
2 Unclip and remove cable clips (2)
(on both sides if necessary).

ZF-AS-Tronic-Lite-6AS1000-Clutch-Actuator-Removal-Guide-1

3 Open locking wire 68.064.

ZF-AS-Tronic-Lite-6AS1000-Clutch-Actuator-Removal-Guide-2

4 Take off the release fork 68.010.
5 Remove locking wire 68.064 and cable clip (1).

ZF-AS-Tronic-Lite-6AS1000-Clutch-Actuator-Removal-Guide-3

6 Remove screws 68.130, 68.140, and 68.160.
7 Remove cover 68.120.
8 Remove screws 68.060, 68.070.
9 Remove screws 68.080, 68.090.
10 Remove angle piece 68.050.
11 Remove screws 68.030, 68.040 and hold onto the clutch actuator while doing this.
12 Remove the clutch actuator 68.010.

ZF-AS-Tronic-Lite-6AS1000-Clutch-Actuator-Removal-Guide-4

ZF-AS-Tronic-Lite-6AS1000-Clutch-Actuator-Removal-Guide-5

 

 

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