This instruction show you guide on how to install timing gear and injection pump for Volvo marine diesel engines D1-13 A, D1-20 A, D1-30 A, D2-40 A.
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1.Install the timing gear plate (1) with new gasket.
2.Oil the camshaft bearing surfaces and carefully lift the camshaft (2) into place, complete with drive gear and regulator weights.
Note:Be careful to avoid damaging the bearings,bearing tracks and camshaft lobes.
3.Install lock plate (3) for the camshaft in the correct position and torque it.
4.Put the key in place in the crankshaft and install the crankshaft pulley (4).
IMPORTANT! The components must be oiled before installation.
IMPORTANT! Make sure that the gear wheel markings coincide.
5.Install the thrust washer (5) on the idler wheel shaft stub. Install the idler wheel (6) in accordance with the markings.
NOTE! Do not turn the crankshaft before the timing gear cover has been installed.
6.Install the inner rotor (7) and the oil pump cover (8). Install shims (9), spring (10), spring washer (11)and lock washer (12).
7.Adjust the oil pump end float (13) to 0.10
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