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New improved oil cooler pipes have been introduced on 6 cylinder Phaser/1000 Series engines. The new pipes do not have metal braid and are separate pipes. The part number of the pipes is stamped on a clip which is fastened to one end of each pipe (A1 and B1 on page 2). There are two arrangements for the pipes which are used in accordance with the application.
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Arrangement 1
The part numbers of the components affected are listed below:
Note: There is no change to the joints.
Arrangement 2
The part numbers of the components affected are listed below:
Note: There is no change to the setscrews or to the joints.
To fit the pipes (arrangement 1)
1 Put the three setscrews in position in the flange (A2) of the pipe, part number 2483A005. Put a new joint in position on the setscrews.
2 Engage the setscrews by three or four threads in the flange of the oil cooler. Engage the spigot (A4) of pipe,part number 2483A006, in the hole (A3) in the flange (A2) of the first pipe, ensure that it fits squarely in the flange.
3 Support the pipes by hand and tighten the centre setscrew (A5) finger tight. Tighten the other setscrews until they are finger tight. Ensure that the pipes are as close together as possible, then tighten the setscrews gradually and evenly to 22 Nm (16 lbf ft) 2,2 kgf m.
4 Put a setscrew in position in the flange of the inner pipe for the oil filter head. Put a new joint in position on the setscrew. Hold the flange and the joint in position and fit the centre setscrew. Tighten the setscrews finger tight. Put the flange of the outer pipe in position and fit the third setscrew, tighten it finger tight. Beginning with the centre setscrew, tighten the three setscrews to 22 Nm (16 lbf ft) 2,2 kgf m.
To fit the pipes (arrangement 2)
1 Put a setscrew in position in the flange (B2) for the oil cooler of pipe, part number 2483A004. Put a new joint in position on the setscrew. Hold the flange and the joint in position and fit the centre setscrew. Tighten the setscrews finger tight. Put the pipe, part number 2483A003, in position on the flange of the oil cooler and fit the third setscrew finger tight. Beginning with the centre setscrew, tighten the three setscrews to 22 Nm (16 lbf ft) 2,2 kgf m.
2 Put a setscrew in position in the flange of the inner pipe for the oil filter head. Put a new joint in position on the setscrew. Hold the flange and the joint in position and fit the centre setscrew. Tighten the setscrew finger tight. Put the flange of the outer pipe in position and fit the third setscrew, tighten it finger tight. Beginning with the centre setscrew, tighten the three setscrews to 22 Nm (16 lbf ft) 2,2 kgf m.
Note: The new pipe arrangements are not interchangeable
More trouble repair case for Perkins,pls refer to:Perkins Trouble Repair
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