How to Remove and Install PCU for HINO J05 Engine

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This post show you guide on how to remove and install PCU for HINO J05 engine.

 

 

Preparations:

Nexiq USB Link

2024.05 HINO Diagnostic Explorer DX3/DX2 Diagnostic Software Free Download

HINO Trucks EPC Electronic Parts Catalog 2018?2016 Free Download

 

 

REMOVING THE PCU
1 DISCONNECTING THE AUXILIARY BATTERY.
(1) Disconnect the auxiliary battery negative terminal.

2 REMOVING THE SERVICE PLUG.

3 DISCONNECTING THE MOTOR CABLE AND 24V POWER CABLE.
(1) Unfasten clips (4 pcs.) to remove the under cover service hole cover.

(2) Remove the bolts (4 pcs.) and remove the inverter terminal cover.

How to Remove and Install PCU for HINO J05 Engine (1)

(3) Remove bolts (6 pcs.) and detach the motor cable.

How to Remove and Install PCU for HINO J05 Engine (2)

4 DISCONNECTING THE CONNECTOR.
(1) Unfasten the clips (2 pcs.) and remove the front panel.

(2) Disconnect the connectors (2 locations).

How to Remove and Install PCU for HINO J05 Engine (3)

 

MOUNTING THE PCU
1 MOUNTING THE PCU.
(1) Set the engine lifter on the PCU.
(2) Mount the PCU using the nuts (6 pcs.).
Tightening Torque:
115 N

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