Here’s a summarized and step-by-step guide to remove the ECU wiring for the Doosan DA30 Dump Truck Tier 2:
Drain Coolant:
Drain the engine coolant as per the cooling system work descriptions.
Clean Rocker Covers:
Thoroughly wash the rocker covers and surrounding areas.
Remove Inlet Pipe:
Detach the inlet pipe between the turbocharger and the air cleaner.
Remove Air Line:
Disconnect the air line to the compressor located on the left-hand cable duct.
Unplug Connectors:
Unplug all connectors from the control unit.
Remove Rocker Covers:
Remove the rocker covers. For the 12-liter engine, remove the crankcase ventilation before the rocker cover on cylinder 1.
Disconnect Unit Injector Cables:
Disconnect the cables from the unit injectors. Unscrew the screws as far as possible (they cannot be fully removed).
Mark Cables:
Mark each cable with its respective cylinder number.
Remove Cable Duct:
Remove the cable duct attached to the cables. Unscrew the cable bushings in the lower rocker covers and remove the cables.
Remove Charge Air Sensor:
Remove the charge air sensor and its clamps.
Disconnect Electrically-Controlled Fan:
On engines with an electrically-controlled fan, disconnect the connector on the fan ring connected to the solenoid valve. Remove the cable clamps as well.
Remove Oil Pressure Sensor:
Remove the oil pressure sensor and its clamps.
Remove Coolant Temperature Air Sensor:
Remove the coolant temperature air sensor and its clamps.
Related Product:
Doosan Excavator Inspection Diagnostic Tool DDT SCR DPF G2 Scan DCU ECU DMS-5 Hardware + Software V2024.04 .
This guide provides a comprehensive method for removing the ECU wiring on a Doosan DA30 Dump Truck with a Tier 2 engine. Ensure to follow each step carefully to avoid any damage or issues during the process.
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